In densely populated, fire-sensitive spaces, dry-type transformers have become the default choice for distribution systems. This article details the epoxy resin casting process, F-class insulation and typical applications of the SC(B) series.
When a transformer is installed inside a shopping mall, hospital, data center or metro station — spaces that are "cramped for room yet cannot tolerate a single spark" — the conventional oil-immersed solution often stalls at the fire-safety review. The dry-type transformer replaces insulating oil with air as both cooling and insulating medium, eliminating the risk of oil fire at the source. That is exactly what the SC(B) series is built for.
Transformers are divided into two routes by cooling method: oil-immersed (Oil-Immersed) and dry-type (Dry-Type). Oil-immersed units rely on insulating oil for heat dissipation — large capacity, lower cost — but the oil is a combustible medium; once it leaks or meets an arc, there is a fire and explosion risk, and fire walls and oil containment pits become mandatory extras.
Dry-type transformers contain no oil at all. The windings are cooled by natural or forced air convection, giving them inherently flame-retardant, self-extinguishing, low-smoke and halogen-free safety properties. They can be installed directly at the load center (building substations, underground substations), shortening the supply radius, cutting line losses, and removing all oil-fire and oil-spill concerns. For "safety-first" urban distribution, the dry-type is the standard answer.
Epoxy vacuum cast resin is the core process of the SC(B) high-voltage winding. The winding is cast in a vacuum with glass-fiber-reinforced, flame-retardant epoxy resin, fully encapsulating every turn and layer. This yields very high mechanical strength, excellent moisture and weather resistance, and consistent electrical insulation. The resin itself is flame-retardant and self-extinguishing — the very foundation of "fire-proof, explosion-proof." Precision vacuum casting also drives partial discharge (corona) to a very low level and leaves no bubbles or voids inside the coil.
Core is built from imported cold-rolled silicon steel sheets in a 45° step-lap (inclined joint) structure, bound with F-class uni-directional non-woven tape; the core surface is epoxy-encapsulated, which lowers no-load current and core noise. High-precision winding machines, followed by vacuum drying, casting and curing under strict process control, guarantee coil quality.
Low-voltage foil winding ("B") uses whole copper foil with axial cooling ducts between layers and DMD pre-impregnated fabric, cured into a single solid body. Uniform amp-turn distribution gives it strong short-circuit withstand capability and low eddy loss, while the axial ducts improve heat dissipation.
F-class insulation (Class F, 155°C) is the mainstream configuration, with a temperature-rise limit of 100 K and a hotspot temperature not exceeding 155°C; an H-class (180°C) version is available for harsher duty, widening the overload and high-temperature margin.
Inherently safe: no insulating oil; flame-retardant, self-extinguishing, low-smoke, halogen-free — suited to every fire-sensitive site.
Maintenance-free, pollution-free: no leakage or oil aging; no oil filtering or changing throughout the lifecycle.
High mechanical strength: cast windings never crack and withstand short-circuit forces far better than wire-wound coils.
140% overload capability: can run continuously at 140% of rated load under air cooling — a real buffer for peak demand.
Intelligent temperature control: controller with fault alarm, over-temperature alarm, over-temperature trip and an event "black box"; RS485 interface enables centralized PC monitoring.
Efficient, quiet cooling: cross-flow top-blow fans with low noise and high static pressure raise operational safety and reliability.
Flexible enclosure & outlet: IP20 (indoor) or IP23 (outdoor with roof) in cold-rolled or stainless steel; LV outlet busbar with side / top / custom outlet modes.
Compact, low-noise, load-center ready: air cooling means no oil-flow noise; a low-noise design lets it sit next to the point of use, saving busbar and footprint.
The two types are not substitutes but partners divided by scenario. The comparison below helps decide quickly:
| Dimension | Dry-Type SC(B) | Oil-Immersed |
|---|---|---|
| Cooling medium | Air (AN / AF) | Insulating oil |
| Fire & explosion | Oil-free, flame-retardant, self-extinguishing, inherently safe | Oil is combustible; needs fire wall / oil pit |
| Maintenance | Maintenance-free, no leakage risk | Oil level/quality inspection, periodic filtering |
| Environment | No oil pollution, low noise, low smoke | Oil-spill environmental risk |
| Unit capacity | Typically ≤ 2500 kVA (larger on request) | Up to thousands–tens of thousands kVA |
| Initial cost | Relatively higher | Relatively lower |
| Typical sites | Malls, hospitals, data centers, metro, airports | Outdoor substations, industry, transmission |
In short: high fire-safety requirement, indoor installation, close to load center → choose dry-type; large capacity, outdoor, cost-sensitive → choose oil-immersed. The two complement each other across the XIAOPAI Electric product matrix.
For an operating theatre or a data-center hall — where "a power outage is an accident" — the value of a dry-type transformer is not just safety, but the certainty of continuous supply.
XIAOPAI Electric (Wenzhou Xiaopai Electric Power Technology Co., Ltd.) is a high-tech enterprise integrating R&D, manufacturing and sales of high- and low-voltage electrical equipment and accessories. Its products are widely used in power, construction, transport and other industries, and are exported to Europe, Southeast Asia and beyond.
Quality system: certified to ISO 9001 international quality management; products meet CE and UL requirements.
EU compliance (INTERTURK): an Attestation of Compliance from INTERTURK (İzmir, Turkey) confirms the dry-type transformers — covering the SC(B)10 / SC(B)11 / SC(B)12 / SC(B)13 series (plus SCBH15, SGB10) — conform to the EU Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU (LVD) and EMC Directive 2014/30/EU.
Reference standards: EN 60076-1:2011, EN IEC 60076-11:2018 (dry-type specific), EN IEC 61558-1:2019, EN IEC 61000-6-3:2021, EN IEC 61000-6-1:2019.
Validity: issued 27 May 2026, valid through 27 May 2031 — third-party verified for the European market.
① Capacity: rated capacity = calculated load × 1.2–1.3 margin, to avoid chronic full load.
② Environment: fire zones / indoor → dry-type; humid sites → IP23 with anti-condensation heater.
③ Insulation & rise: standard F-class (155°C); high temperature / frequent overload → H-class.
④ Temperature control: standard BWDK controller + fans, with over-temp alarm / trip dual protection.
⑤ Noise: hospitals, offices → low-noise type (≤ 58 dB), add acoustic enclosure if needed.
| Item | Typical Parameter |
|---|---|
| Rated capacity | 30 – 2500 kVA (larger on request) |
| Voltage combination | HV 6 / 10 / 20 kV, LV 0.4 kV (35 kV class available) |
| Connection symbol | Dyn11 / Yyn0 |
| Insulation class | F (155°C), H-class optional |
| Protection degree | IP20 / IP23 |
| Cooling | AN (natural) / AF (forced) |
| Noise level | ≤ 58 dB (varies with capacity) |
| Service conditions | Altitude ≤ 1000 m; ambient −30 °C to +40 °C |
| Standards | GB 20052, IEC 60076, EN 60076-11 |
| Packaging & ports | Standard export packing; shipment from Shanghai & Ningbo ports |
As urbanization and electrification accelerate, the transformer is no longer "a grey cabinet out in the suburbs" — it is an energy hub deep inside buildings, hospitals and data centers. The dry-type SC(B) series combines epoxy resin casting + foil winding + F-class insulation into a product that turns "fire-proof, explosion-proof, maintenance-free, low-noise" into a committed specification.
Choosing dry-type is not chasing one extreme parameter — it is choosing system-level peace of mind. XIAOPAI Electric's dry-type SC(B) series spans 30–2500 kVA, complies with GB 20052 and IEC/EN 60076 (including the dry-type standard EN 60076-11), and is backed by ISO 9001 and EU (INTERTURK) compliance — already serving commercial complexes, medical institutions, data centers and rail transit worldwide, safeguarding every stable supply of power.
RELATED GUIDES
Before you request a quotation, these related articles may be useful:
[ SCBH15 Amorphous Dry-Type Transformer ]
[ Transformer Core: Silicon Steel to Amorphous ]
[ Dry-Type vs Oil-Immersed Transformer: True Cost & Capacity Limits (2026) ]
External standards:
[ IEC 60076-11 ]
[ IEEE C57.12.00 ]